We help manufacturers move towards more durable, repairable and recyclable products — through analysis, strategy and hands-on redesign.
Quality and repairability make products last longer, prevent unnecessary waste, and ensure recycling is the final step rather than the default. We focus here because the business case is undeniable and legislation is making it urgent.
Design for disassembly, accessible components, available spare parts. Lower service costs, fewer returns.
Materials, tolerances, and sealing that outlast use cycles. Products that justify premium pricing.
Monomaterial choices, removable adhesives, and material passports that unlock end-of-life value.
EU Right to Repair (2025) — manufacturers must offer repairs at fair prices, provide spare parts, and not obstruct third-party repair.
France & Belgium Repairability Index — on-shelf scores requiring documented repairability data for product categories.
EPR Eco-modulation — producer fees reduced for more repairable and durable products, penalising throwaway design.
Ecodesign & Digital Product Passport — minimum durability, reliability data, and full material transparency requirements incoming.
A rapid teardown mapping components, materials, fasteners, and failure points. Quick-win improvements with optional prototype validation.
Teardown · AssessmentTargeted engineering input to improve durability, repairability, and material efficiency within your existing production context.
Engineering · DesignCalculate and document your product’s repairability scores to satisfy French, Belgian, and upcoming EU index requirements.
Compliance · ScoringA structured playbook covering materials, joining methods, disassembly sequences, and EPR-ready documentation.
Guidelines · DocumentationCompany-wide circular positioning, competitive analysis, legislation roadmap, and new business model identification.
Strategy · RoadmapSustainability reporting, tender preparation, B2B circular market positioning, or bespoke research. Let’s scope it together.
Bespoke · AdvisoryA clear, documented improvement path for your repairability index — ready for regulators and retailers.
Concrete engineering pointers that increase perceived and actual quality, reduce failure rates and returns.
Better build quality and easier repair lower customer returns — directly protecting margins.
Repairability unlocks product-as-a-service, spare parts revenue, and certified refurbishment programs.
Stay ahead of EU, French, and Belgian durability rules before they become compliance fires.
A low-barrier ongoing partner for all your circularity challenges — removing the headache entirely.
The goal of this project was to increase the repairability and durability of an outdoor IP camera with IP65 certification, Wifi connectivity, and 128GB storage — without compromising weatherproofing or functionality.
Failure analysis identified undersized seals as the primary leak point. The redesign enlarged seal surface area, resolving weatherproofing failures and extending product lifetime significantly.
Redundant internal volume was eliminated without affecting IP65 rating. Permanent snap-fits were replaced with tool-accessible fasteners and removable internal cables.
All original specifications maintained while scoring significantly higher on repairability indices — positioning the manufacturer ahead of incoming EU regulation.
Whether you need a rapid product teardown or a full circular strategy — we make it easy to get started. Reach out and we’ll scope a first step together.